Course designed to equip the attendee with a sound grounding in basic MRP mechanics. Ideal ‘back-to-basics’ refresher. Presented as ‘what life is like in an MRP environment’. Valuable introduction to the concepts for support staff, and those who require an appreciation of the bigger picture (consequences of actions and resultant implications for various supply chain stakeholders). Content includes.:-
Definitions and evolution of MRP, MRPII, DRP, ERP
The position in the Total Manufacturing Systems model
Inputs and Outputs
The MPS (Master Production Schedule) including sources of input
(Sales orders, Forecasts etc)
Capacity Requirements Planning (CRP) discussed including work centre loading reports
Dependent Demand and Independent Demand items
When is MRP appropriate
Pegging explained
BOM explosions
Time Fences
Planning Horizons
Lead-time offsets
Criteria for success
Data housekeeping
Reasons for schedule jerks
Types of Lot sizing
An introduction to TPOP (Time Phased Order Point) grids
Case study exercise
Quiz to test understanding (optional)